The control valve market is anticipated to grow from USD 10.42 billion in 2025 to USD 13.30 billion by 2030, at a CAGR of 5.0% over the forecast period. The global market for control valves has expanded notably, driven by rising industrial automation needs, the quest for streamlined process control, and innovations in valve technology, leading to improved efficiency and dependability.
A recent trend transforming the control valve market is the integration of smart diagnostics and Industrial Internet of Things (IIoT) technologies. These advancements enable real-time monitoring, predictive maintenance, and adaptive control, which improve process efficiency and reduce unplanned downtime. By embedding sensors and digital positioners within control valves, manufacturers can now offer self-diagnostic capabilities that alert operators to potential failures well in advance. This development is particularly beneficial in industries such as oil & gas, power generation, and chemicals, where uninterrupted operations are critical. Furthermore, the shift toward low-emission and noise-reducing valve designs aligns with tightening environmental regulations, driving broader adoption across both greenfield and retrofit projects.
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The actuator segment accounted for the largest share of the control valve market in 2024. It is experiencing robust growth, driven by increasing industrial automation and the need for precise control in various processes such as oil & gas, water treatment, and manufacturing. Technological advancements and the emphasis on efficiency further propel market expansion, fostering innovation and adoption.
The stainless steel segment accounts for the largest share of the overall control valve market.
Stainless steel’s prominence in the control valve market continues to surge due to its corrosion resistance, durability, and suitability for various industrial applications. With increasing demands for reliability and longevity in valve systems, stainless steel’s robust properties make it a preferred choice, driving its significant growth trajectory.
The rotary valve segment accounts for the largest share of the overall control valve market.
The control valve market has witnessed a notable rise in the adoption of rotary valves. Renowned for their precision control and reliability, rotary valves offer enhanced performance across diverse industrial applications, including oil & gas, chemical processing, and power generation. Their ability to regulate flow effectively, coupled with advancements in design and materials, has fueled their growth trajectory in the market.
The >6″-25″ control valve segment accounts for the largest share of the control valve market.
The market for this segment has seen robust growth, driven by expanding industrial infrastructure, particularly in energy, oil & gas, and water treatment sectors. Increasing automation demands and technological advancements in valve design have further fueled this expansion, catering to diverse industrial needs.
The oil & gas industry is the largest end user in the control valve market. Control valves play a vital role in the oil & gas industry by regulating the flow of fluids within pipelines and processing systems. Their growth in the sector has been significant, driven by advancements in technology, increasing demand for efficiency, safety,